1. Multiplay Structure Activity Tower
a. Positioning & Layout
- Position the activity tower per design drawings, marking anchor points precisely with laser leveling for accuracy
b. Excavation
- Excavate to the specified depth (per design drawings, typically 500–700 mm, based on soil load-bearing capacity.
c. Foundation Construction
- Concrete: Use C25/30 grade concrete for durable footing, ensuring proper load distribution.
- Reinforcement: Reinforce with rebar mesh (A393) to increase stability and resistance against shear forces. Embed galvanized steel anchor bolts (M16 or as specified) in the wet concrete to attach the structure securely
d. Installation
- After curing, install the activity tower’s support posts using stainless steel bolts. Ensure each component, such as slides, platforms, and connecting tubes, is level and secure
e. Backfilling
- Once structure is plumb and secure, backfill with compacted gravel around the footing, and top off with impact-absorbing surface (rubber mulch or engineered wood fiber) as per safety specifications
2. Pyramid Net M
a. Positioning & Excavation
- Establish exact anchor points for the pyramid structure. Excavate per design (typically 600–900 mm deep for stability).
b. Foundation Setup
- Concrete Footing: Use C30/37 concrete to handle dynamic loads.
- Anchoring System: Integrate stainless steel ground anchors (grade 316) with suitable tensioning brackets. Anchors should be corrosion-resistant and able to bear tensile loads.
c. Assembly of Net Structure
- Materials: The pyramid frame consists of stainless steel poles and multi-stranded PP ropes with high UV resistance.
- Rope Tensioning: Use a calibrated tensioning tool to ensure ropes are taut as per manufacturer specifications, minimizing sagging and maximizing structural integrity.
d. Backfill & Safety Surface
- Backfill the foundation with compacted sub-base material, ensuring a seamless ground level. Top with rubber safety surfacing, installed per ASTM F1292 standards.
3. Multiplay Structure Cube Net (Pine Wood, Stainless Steel, PP Ropes)
a. Layout & Excavation
- Precisely mark positions as per site plan, excavate to at least 700 mm for stability on each anchor point
b. Footing Construction
- Concrete Mix: Use C35/45 concrete with a rebar cage to improve resistance to horizontal loads.
- Embedded Brackets: Install custom stainless steel brackets with flanged ends, embedded directly into the concrete for maximum stability and protection from lateral movement.
c. Cube Structure Assembly
- Wood and Metal Components: Pine wood elements should be pressure-treated for weather resistance, and stainless steel tubes (grade 304 or 316) should be used for durability.
- PP Ropes: Use multi-stranded polypropylene ropes, UV-stabilized and abrasion-resistant, installed with stainless steel connectors and clamping mechanisms.
d. Final Backfilling and Safety Layer
- Compact the backfill material around footings, leaving enough space for poured-in-place (PIP) rubber surfacing to absorb impact, meeting critical fall height requirements.
4. Modular Blocks for Climbing Wall (Bouldering Cube)
a. Excavation
- Follow layout drawings to excavate footing points; each footing to be approximately 500–800 mm deep depending on load
b. Foundation
- Concrete Specifications: Use C30/37 concrete reinforced with steel mesh (A393) to prevent cracking under impact loads.
- Anchor Bolts: Use high-tensile stainless steel anchor bolts (M16) for securing modular blocks.
c. Installation of Modular Climbing Blocks
- Material: High-pressure laminate panels (HPL) with anti-graffiti coating for durability and ease of maintenance.
- Assembly: Install blocks with specified clearance and alignment per design. Connect blocks with concealed bolts to minimize snag hazards
d. Backfilling & Safety Surfacing
- Backfill with compacted gravel, leveling the area for rubberized surfacing or high-density foam tiles, providing a compliant fall protection zone.
5. 3D Climbing Frame Play Equipment
a. Positioning & Excavation
- Determine anchor points and excavate per drawings (typically 800–1000 mm)
b. Foundation Construction
- Concrete Footing: Use C35/45 concrete for durability, embedded with a stainless steel bracket system that accommodates dynamic loads.
- Reinforcement: Add rebar (B500B) to footing to ensure stability.
c. Structure Assembly
- Materials: Frame to be constructed from hot-dip galvanized steel for rust prevention and durability. Connectors to be stainless steel grade 316.
- Assembly Protocol: Assemble in accordance with the manufacturer’s instructions, ensuring all connections are secure and structural elements align accurately.
d. Finishing and Surface
- Backfill and compact around footing areas. Finish with rubber surfacing or engineered wood fiber at the recommended thickness for fall height compliance.
6. Zip Line (Treated Pinewood)
a. Site Layout & Excavation
- Mark start and end positions precisely per design drawings, maintaining a clear, straight line for the cable. Excavate two main footing locations at each end for stability, generally to a depth of 1000–1200 mm depending on soil conditions
b. Foundation
- Concrete Footings: Use C30/37 concrete, reinforced with rebar cages (A393 grade) for added structural integrity.
- Anchoring & Mounting: Embed treated pinewood posts (pressure-treated to resist decay and pests) into the concrete with stainless steel anchor sleeves for protection against ground moisture.
c. Zip Line Assembly
- Cable Installation: Attach the stainless steel cable with tension-adjustable clamps. The cable should be high-tensile galvanized steel, secured at both ends with lockable tensioners.
- Trolley Installation: Install the trolley and braking system according to manufacturer’s specifications, ensuring smooth operation and safety compliance
d. Backfill and Safety Surfacing
- Backfill and compact soil around footings, and install rubberized mulch or engineered wood fiber along the zip line’s path to meet fall height requirements.
7. Deep Mounted Play Equipment - Embankment Slide
a. Excavation
- Excavate along the embankment for the slide body and footing, typically 600–800 mm depending on slope
b. Foundation and Stability
- Concrete Base: For slide anchorage, use C25/30 concrete reinforced with rebar mesh (A252). At the base of the slide, pour a shallow concrete footing to anchor the structure.
c. Slide Installation
- Material: Stainless steel slide surface for durability, UV resistance, and low maintenance.
- Anchorage: Anchor the top and bottom of the slide to concrete footings using stainless steel bolts and brackets. The embankment should be contoured to match the slide profile, with additional stabilization where needed.
d. Backfill and Safety Finishing
- Backfill with compacted earth along the slide sides, adding rubber surfacing or synthetic turf at the slide’s exit point to absorb impact.
8. Balancing Track Play Equipment
a. Positioning & Footing Excavation
- Determine layout based on design specifications. Excavate small individual footings (300–500 mm) for each balance beam section or log.
b. Footing and Foundation
- Concrete Footings: Use C25/30 concrete, poured into shallow individual footing holes for each track section.
- Material Anchors: Embed stainless steel support brackets in concrete for each beam or log section. These brackets prevent wood-to-ground contact, extending lifespan.
c. Installation
- Beam/Log Material: Use treated timber or synthetic wood beams for rot resistance. Secure each beam to footings with stainless steel bolts, ensuring uniform height and alignment.
d. Backfill & Safety Surface
- Compact backfill around footings. Cover the surrounding area with impact-absorbing surface, such as rubber mulch, to a minimum thickness compliant with fall height standards.
9. Swing Set Play Equipment
a. Positioning & Excavation
- Mark footings for each post as per design. Excavate to a depth of approximately 800–1000 mm for each support post to ensure stability
b. Foundation
- Concrete Footings: Use C30/37 concrete, reinforced with rebar cages (A393) for added stability under dynamic loads.
- Anchor Installation: Embed galvanized steel or stainless steel footings to prevent post rot and corrosion from ground contact.
c. Swing Frame Assembly
- Frame Material: Use powder-coated galvanized steel or treated timber for the frame, with stainless steel or galvanized brackets for corrosion resistance.
- Swing Seat Installation: Install seats with galvanized steel chains and secure swing seat heights per safety standards, ensuring anti-wrap bearings on the top bar for stability.
d. Backfill & Safety Surfacing
- Backfill around the footings and install a safety surface, such as rubber tiles or engineered wood fiber, at a depth according to fall height requirements.
10. Metallic Swing Set with Bird’s Nest Swing Seat
a. Positioning & Excavation
- Mark post positions as per design layout and excavate to a depth of 1000–1200 mm, depending on swing height and fall zone requirements
b. Foundation
- Concrete Footings: Pour C35/45 concrete with rebar reinforcement (A393) for enhanced stability under dynamic loads, especially considering the increased load of the bird’s nest seat.
- Anchoring: Use embedded galvanized steel anchors for post mounting to prevent direct ground contact, prolonging metal lifespan.
c. Swing Frame Assembly
- Frame Construction: Use stainless steel or galvanized steel posts (grade 304 or 316) for corrosion resistance and durability.
- Bird’s Nest Swing Seat: Attach the bird’s nest seat with high-strength, vandal-resistant chains. Ensure seat height and spacing are per EN 1176 standards for safe operation.
d. Backfill & Safety Surfacing
- Backfill around footing with compacted soil, leveling to the surrounding area. Install impact-absorbing material, such as rubber mulch or loose-fill, to a depth compliant with fall height requirements (typically 300 mm).
11. Balancing Logs Vertical Obstacles with Exercise Table
a. Positioning & Layout
- Establish footing positions based on layout drawings, ensuring correct spacing for safe maneuverability around obstacles
b. Excavation
- Excavate individual footing holes for each log and the exercise table to a depth of 400–600 mm, depending on local soil conditions and load requirements.
c. Foundation
- Concrete Footing: Pour C25/30 concrete in each footing hole, reinforcing with rebar mesh (A252) for stability.
- Anchoring Logs: Insert treated logs directly into concrete footings or attach with galvanized brackets for rot protection and to extend lifespan
d. Exercise Table Installation
- Table Construction: Use treated wood for the tabletop and legs, with stainless steel screws and brackets for durability.
- Anchoring: Secure the table with embedded brackets to ensure stability and prevent movement under load
e. Backfill and Safety Surfacing
- Backfill with compacted soil and apply impact-absorbing material, such as rubber mulch, around the structure to meet fall height requirements.
12. Log Train (Treated Pinewood and Recyclable Polyethylene)Exercise Table
a. Positioning & Excavation
- Lay out train components according to design, spacing logs to allow clear movement between sections. Excavate footing points approximately 400–600 mm deep for each log.
b. Foundation
- Concrete Footing: Use C25/30 concrete reinforced with rebar mesh to support each log segment.
- Anchoring System: Install treated pinewood logs in the concrete footings, with recycled polyethylene seats attached to each log.
c. Assembly:
- Materials: Use pressure-treated pinewood for logs and UV-resistant, recyclable polyethylene for seats.
- Connection: Attach seats and other features using stainless steel fasteners to prevent corrosion.
e. Backfilling and Safety Surface
- Compact backfill around footings and add impact-absorbing surface material along the length of the train
13. Rocking Equipment - Four-Seater Flower Spring Rider
a. Positioning & Excavation
- Mark the center point and excavate a single footing hole approximately 600–800 mm deep for the central spring base.
b. Foundation
- Concrete Footing: Pour C30/37 concrete with reinforced rebar to support the dynamic load from rocking.
- Spring Mounting: Embed a stainless steel base plate in the concrete footing for mounting the spring securely.
c. Installation
- Spring and Seat Assembly: Attach the four-seater platform and flower-shaped seats to the spring base. Use powder-coated steel or stainless steel for durability and weather resistance
d. Backfilling & Safety Surfacing
- Backfill and compact soil around the footing, adding a compliant fall height surfacing material such as rubber tiles or poured-in-place rubber
14. Sand Crane (Stainless Steel)
a. Positioning & Excavation
- Mark the crane location and excavate a hole approximately 800 mm deep for the footing.
b. Foundation
- Concrete Footing: Pour C30/37 concrete reinforced with rebar to stabilize the base under the crane’s rotational force.
- Base Plate Mounting: Embed a stainless steel mounting plate in the concrete footing to secure the crane.
c. Assembly:
- Crane Arm and Components: Construct the crane from stainless steel (grade 304 or 316) for corrosion resistance. Ensure the moving parts, such as the handle and bucket, are assembled securely.
e. Backfilling and Safety Surface
- Backfill the footing, and surround the crane with a loose-fill surface, like sand or rubber mulch, providing a soft landing area for any accidental falls.
15. Tyre Hop (Vertical Obstacles with Tyre, Treated Wood)
a. Positioning & Excavation
- Arrange tire positions based on design, marking individual footings approximately 400–600 mm deep for each post.
b. Foundation
- Concrete Footing: Use C25/30 concrete with minimal rebar for reinforcement, as each post carries a vertical, static load.
- Post Anchoring: Insert treated wood posts into concrete footings or mount with galvanized steel brackets to minimize wood-to-ground contact and prevent rot
c. Installation
- Tyre Attachment: Use durable, recycled rubber tires attached to each post with galvanized bolts, ensuring each tire is securely fastened and aligned.
d. Backfilling & Safety Surfacing
- Backfill and compact around footings, applying rubber mulch or other impact-absorbing materials around each obstacle
16. Multiplay Structure - Horizontal Obstacles with Exercise Table (Treated Wood)
a. Layout & Excavation
- Mark positions for each obstacle and exercise table, excavating footing holes approximately 400–600 mm deep.
b. Foundation
- Concrete Footing: Use C25/30 concrete with A252 rebar mesh reinforcement to support each footing.
- Anchoring: Embed stainless steel or galvanized brackets in each concrete footing to secure wooden elements without direct ground contact.
c. Installation
- Materials: Use treated wood for durability against outdoor elements, fastening with stainless steel screws.
- Assembly: Secure each obstacle and the exercise table to their respective footings, ensuring alignment and stability.
e. Backfilling and Safety Surface
- Compact backfill around footings and apply rubberized or engineered wood fiber surfacing to meet fall height safety standards
17. Balancing Track Play Equipment - Triple Balance Beam with Exercise Table (591 x 318 x 20 cm; Treated Wood)
a. Positioning & Excavation
- Determine positions per layout, marking and excavating footing holes to a depth of 400–600 mm for each balance beam and table.
b. Foundation
- Concrete Footing: Pour C25/30 concrete with rebar (A252 grade) to provide sturdy foundations.
- Mounting Brackets: Embed stainless steel brackets in each footing for attaching beams and the table
c. Assembly
- Materials: Construct beams and table from treated wood to resist weather and insect damage.
- Beam Installation: Attach each balance beam to the footings using galvanized bolts, ensuring uniform height and alignment for seamless balance transitions.
- Exercise Table Assembly: Assemble the exercise table and secure it to footings, ensuring it meets specified dimensions and stability requirement
d. Backfill and Safety Surfacing
- Compact backfill around footings and apply impact-absorbing surface material, such as rubber mulch, around the structure
18. Seesaw (Powder-Coated Steel)
a. Positioning & Excavation
- Mark the center point and excavate footing holes approximately 600–800 mm deep for each support post.
b. Foundation
- Concrete Footing: Use C30/37 concrete reinforced with rebar mesh (A252) to stabilize each support post under dynamic load.
- Anchoring: Install stainless steel or galvanized base plates in the wet concrete to prevent direct ground contact and ensure longevity.
c. Assembly
- Seesaw Structure: Construct the seesaw from powder-coated steel for corrosion resistance and UV stability. Attach handles and seats with weather-resistant, child-safe grips.
- Pivot Installation: Securely mount the seesaw’s central pivot to the base plate, ensuring it allows smooth, balanced movement.
d. Backfill and Safety Surfacing
- Backfill around footings, compact the soil, and cover the area with rubberized mulch or other impact-absorbing material to a depth meeting fall height requirements.
19. Rotating and Swaying Play Equipment - Seated Merry-Go-Round (HDPE with Powder-Coated Finish)
a. Positioning & Excavation
- Determine positions per layout, marking and excavating footing holes to a depth of 400–600 mm for each balance beam and table.
b. Foundation
- Concrete Footing: Pour C25/30 concrete with rebar (A252 grade) to provide sturdy foundations.
- Mounting Brackets: Embed stainless steel brackets in each footing for attaching beams and the table
c. Assembly
- Materials: Construct beams and table from treated wood to resist weather and insect damage.
- Beam Installation: Attach each balance beam to the footings using galvanized bolts, ensuring uniform height and alignment for seamless balance transitions.
- Exercise Table Assembly: Assemble the exercise table and secure it to footings, ensuring it meets specified dimensions and stability requirement
d. Backfill and Safety Surfacing
- Compact backfill around footings and apply impact-absorbing surface material, such as rubber mulch, around the structure
20. Wooden Play Fence Imaginative Play Equipment with Spinning, Gathering, and Balancing (Inclusive Merry-Go-Round)
a. Layout & Excavation
- Mark fence and merry-go-round locations as per design drawings. Excavate footing holes approximately 600 mm deep for fence posts and the merry-go-round base.
b. Foundation for Fence
- Concrete Footings: Pour C25/30 concrete for fence posts, reinforcing with minimal rebar as needed.
- Post Installation: Install treated wood posts with galvanized brackets in the concrete footing, keeping the posts off direct ground contact.
c. Merry-Go-Round Foundation
- Concrete Base: Use C30/37 concrete for the merry-go-round base with embedded steel plate to support rotational force.
d. Merry-Go-Round Assembly
- Frame and Seats: Construct from powder-coated steel with HDPE seats for weather and impact resistance, ensuring smooth edges.
- Rotational Mechanism: Install an anti-friction bearing system for smooth rotation, anchored securely to the base plate.
e. Backfill and Safety Surfacing
- Compact soil around footings and add impact-absorbing material, such as rubber mulch or sand, around the entire play area.rotation, anchored securely to the base plate.
21. Inclusive Play Swing Combination with Bird’s Nest and Inclusive Swing Seat (Treated Pinewood, Polyethylene Gables Seat, HDPE Swing Ropes)
a. Positioning & Excavation
- Mark positions for each support post, ensuring enough space for safe swinging clearance. Excavate footing holes to a depth of approximately 800–1000 mm.
b. Foundation
- Concrete Footings: Pour C30/37 concrete with rebar cages (A252) for added stability, especially considering dynamic load from swinging.
- Anchoring: Embed treated pinewood posts with stainless steel base sleeves in concrete footings, preventing direct ground contact and improving longevity
c. Assembly
- Material Construction: Construct the frame from treated pinewood for durability and weather resistance. Use polyethylene gables for the swing seat structure and high-density polyethylene (HDPE) swing ropes for strength and comfort.
- Seat Installation: Install a Bird’s Nest swing seat and an inclusive seat using galvanized chains, with adjustable height settings and anti-wrap bearings.
d. Backfill and Safety Surfacing
- Backfill around footings and apply an impact-absorbing surface, such as rubber mulch or engineered wood fiber, around the swing areamaterial, such as rubber mulch, around the structure
22. Swing Set for Special Needs (Stainless Steel and Rubber Rope)
a. Layout & Excavation
- Mark the position of each post and excavate footing holes approximately 1000 mm deep for stability.
b. Foundation
- Concrete Footings: Use C35/45 concrete with rebar reinforcement to handle dynamic loads.
- Anchoring: Embed stainless steel support posts into the concrete footings with base plates for added strength.
c. Frame and Seat Installation
- Materials: Construct the swing frame from stainless steel for corrosion resistance and long-term durability. Use rubber-coated ropes for comfort and safety.
- Seat Types: Attach a combination of standard and accessible swing seats for special needs, securely mounted on anti-wrap chains to ensure stability
e. Backfill and Safety Surfacing
- Backfill around posts, compact soil, and install a rubberized safety surface to meet fall height standards.
23. Play Social Game for Special Needs
a. Positioning & Site Preparation
- Mark and clear an area for social games such as accessible play tables, oversized board games, or interactive panels.
b. Foundation
- Concrete Paving or Rubber Surface: Install a concrete or poured rubber base to provide an even, slip-resistant surface, ensuring accessibility for wheelchairs.
c. Game Structure Installation
- Material Construction: Use weather-resistant materials, such as powder-coated steel for frames and HDPE for interactive panels, ensuring durability.
- Anchoring: Secure game panels or structures to the base with stainless steel brackets to ensure stability and resistance to movement.
d. Safety & Accessibility
- Ensure sufficient spacing around game areas and add appropriate signage for accessibility
24. Musical Equipment for Special Needs - Rainbow Chimes (HDPE Densetec XD and Recycled Material)
a. Positioning & Excavation
- Mark locations for chime posts, spacing to allow accessibility. Excavate footing holes approximately 500–600 mm deep for each post.
b. Foundation
- Concrete Footings: Pour C25/30 concrete for each post footing, embedding stainless steel or galvanized base plates.
c. Installation
- Materials: Construct rainbow chimes from HDPE Densetec XD with recycled material for both aesthetic and environmental benefits.
- Mounting: Secure chime bars to posts with anti-tamper bolts and fasteners, ensuring safety and longevity.
d. Backfill and Safety Surfacing
- Backfill around footings, compact soil, and install a soft ground surface like rubber mulch to absorb impact around the chimes..
25. Trampoline
a. Positioning & Site Preparation
- Excavate an area large enough to fit the trampoline unit at ground level, ensuring a depth suitable for flush mounting (typically 800–1000 mm).
b. Foundation
- Drainage Layer: Add a layer of compacted gravel or drainage material to prevent water pooling beneath the trampolineInstallation:
c. Installation
- Frame Construction: Use a corrosion-resistant steel frame and durable springs for the trampoline. Attach the mat with UV-resistant polypropylene for added durability.
- Mounting: Secure the frame in place with ground anchors or concrete footings to prevent shifting
d. Surrounding Safety Surfacing
- Apply rubberized or loose-fill safety material around the trampoline perimeter to prevent injuries from accidental dismounts
26. EPDM Balls for Seating, Play, and Partitioning (SBR & EPDM, Coloured EPDM Rubber Granules)
a. Positioning & Excavation
- Mark positions for each EPDM ball based on the layout, excavating shallow footing holes of approximately 200–300 mm.
b. Foundation
- Concrete Footings: Pour C25/30 concrete with minimal rebar reinforcement to secure each ball, ensuring stability against movement or impact.
c. Installation
- Material Composition: Use EPDM rubber granules molded into spherical shapes with a solid internal core for stability and resilience.
- Mounting: Set each ball in the concrete footing, with a smooth, continuous shape for comfortable seating and play.
d. Backfill & Safety Surface
- Backfill around each footing, compact soil, and surround the area with rubber or poured-in-place EPDM surface for visual continuity and additional safety.